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Animation Test Puppet

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Role: Puppet Fabrication Generalist Intern 2025

Deliverables: x2 Male Animation Test Puppet Bodies

LAIKA animation test puppet action pose
LAIKA animation test puppet relaxed pose

*Responsible for fabrication, assembly, and clean up of character body based on provided mechanicals, molds, 3D prints from LAIKA. Processes include:

  • Machining, brazing and assembly of armature (*not responsible for hands)

  • Cleaning and preparing 3D printed grip blocks for silicone casting

  • Casting, seaming and gluing of silicone

Armature

Ball & Socket Armature

Armature is a combination of tool steel stock and pre-manufactured components, manually machined via lathe and mill, brazed, and assembled, according to provided character armature technical specifications provided by LAIKA.

Animation Test Puppet expanded armature screenshot from LAIKA Fabrication Intern Video 2025

Grip Blocks

3D printed grip blocks printed from existing files at LAIKA, I was responsible for removing print supports, ensuring precision fit to armature, and preparing the parts for silicone casting.

Grip Blocks
Grip blocks screenshot from LAIKA Fabrication Intern Video 2025

Silicone Casting

Molds were provided by LAIKA, I completed the silicone cast of the body based on their specifications for mobility and seamed parts after demolding and assembly.

Silicone
Silicone cast mold opening screenshot from LAIKA Fabrication Intern Video 2025
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